The basic introduction and operation of the vacuum coating equipment

The basic introduction and operation of the vacuum coating equipment

In order to make the decoration on the surface of the item to beautify recommend choose vacuum coating machine, vacuum evaporation coating equipment with convenient operation, high efficiency, and the membrane layer, large pumping speed, film of good quality and low energy consumption, stable operation, short working period, reasonable structure, etc.
It will using resistance heating method in the vacuum chamber, close to the resistance wire on the wire (aluminum wire) melting vaporization, the vaporization metal molecules deposited on the substrate, to obtain smooth film of high reflectivity. Machinable materials include: ABS, PS, PP, PC, PVC, TPU, nylon, glass, ceramic, metal, etc. Light coating machine surface state: plating bright surface, dumb smooth (half dumb, dumb), electroplating technology wrinkles, wire drawing, rain, etc.; Plating system colors are: gold, silver, red, blue, green, purple, colorful, etc. Our company can design according to user requirements of various specifications more arc ion coating machine. Vacuum unit and electric control system can also be designed according to user requirements for configuration.

Vacuum coating machine tool coating process equipment

Vacuum coating machine tool coating process equipment

For many years the work mould, cutting tool vacuum coating equipment performance is very stable, the use of knives, tools coating process design and manufacturing of the mold, cutting tool vacuum coating machine has the following advantages:
Using electric arc ion plating technology, multi arc ion plating equipment with high ionization rate, fast deposition rate, high space utilization, the advantages of the structure is relatively simple, but its deposit exists big particle size, more for decorative plating, and the arc ion plating technology better solved the problems of large size particles, but also improves the utilization of target material and dimensional accuracy in plasma. Its surface quality can be and magnetron sputtering (magnetron sputtering coating equipment) was comparable to that target surface can evenly evaporation, the utilization rate of target material greatly improved; Additional pulse bias, further reducing the deposition temperature, and the multiple target combination technology development and use of precise control of nanoscale thickness and so on to make moulds, cutlery vacuum coating machine almost to the only proper thickness, composition, what the point of hard film can be plated.
Hired a domestic vacuum industry composed of senior experts and senior engineers a powerful r&d team, the vacuum plating equipment layer membrane composition, organization, structure, thickness, the application and the roughness of the basement effect on the properties of film layer and the tool, and its study on the relationship between the vacuum plating process is very thorough, the factory mold, cutting tool vacuum coating machine, vacuum plating chamber vacuum sealing and interior design of the moving parts and materials, give full consideration to the affordable, configuration more efficient circular arc evaporation source only, also can match more than hollow cathode gun, at the same time destroy configuration of impact resistance excellent performance arc bias power supply, the guarantee enough plasma density and reactivity, increase the density of the film and binding force, it can be three dimensional motion artifacts and improve the uniformity of the film.

Vacuum coating equipment application range

Vacuum coating equipment application range
Mainly refers to a kind of vacuum coating equipment shall be under the high vacuum coating, including vacuum ion evaporation, magnetron sputtering, MBE molecular beam epitaxy, PLD laser sputtering deposition and so on many kinds. Small make up to summarize the vacuum coating equipment scope of application:
(1) furniture, lamps and lanterns, hotel appliances.
(2) stainless steel pipe and plate (various types of surface).
(3) artifacts: large car wheel hub, sculpture, stainless steel plate and signature, etc.
(4) the watchmaking: can be used in coating and strap watchcase, crystal products.
(5) other hardware, leather hardware, stainless steel tableware. Glass frame, cutting tools, moulds, etc.
(6) building hardware, bathroom hardware, door locks, door handles, sanitary ware, locks, hardware hinges, furniture, etc.
(7), locks, handles, bathroom hardware, golf head, stainless steel tableware, blood and other hardware products of hard decoration film plating.
(8) watch, strap, glasses, jewelry ornaments, such as plating decorative film and nano film and nano super durable laminated film.
Vacuum coating equipment used in a number of industry, a burgeoning vacuum coating equipment is suitable for many industries.

Coating equipment how should maintain?

Coating equipment how should maintain?

Coating equipment how should maintain? Of coating equipment maintenance, must have the daily maintenance and regular maintenance, equipment maintenance and maintenance of the most critical is careful, be good at analysis of the problem, ready to go less detours.
Coating equipment daily maintenance to conventional part should be on time every day to check, such as oil will be less, if have bad signs found in the production of equipment in the day, even if it is a little small problem should be solve immediately, less oil to add in time, although said that oil is replaced periodically, parts out saw also can work normally don't thoroughly broken in, such as a problem can cause a chain reaction loss is bigger, more problems ShouHua save for a rainy day is better than say too late.
Coating equipment regular maintenance, routine maintenance can not instead of regular service, we know the daily maintenance of shallow layers, regular maintenance is deep, you don't want to see is the machine in production problems lead to the production plan, coating equipment running status directly affect the product quality, production schedule, etc., to ensure the equipment running well, establish and improve the system of equipment maintenance and maintenance, the standard is a must.
When a lot of coating equipment factory is qualified, but I still will often fail, choose again good can't afford to use coating machine, most problems are appeared in the daily use of the above, did not let the machine according to normal process to work, not to maintenance of equipment, it is a good equipment also very fragile, don't let the equipment when the key problem, spend a little time every day under the maintenance equipment, may bring unexpected accident.

Vacuum coating machine and metal materials surface decoration film

Vacuum coating machine and metal materials surface decoration film

Vacuum coating machine and plastic, ceramic, glass metal decorative coating, plating metal material surface evaporation, magnetron sputtering dual-use vertical decorative coating machine, mainly suitable for plastic, ceramic, glass, metal surface plating metal decorative coating. Due to the vacuum coating machine coating chamber for vertical container, so it has all the advantages of horizontal coating machine, and weight of the larger, fragile plating pieces of card, more easily achieve automatic production line, the water is replacing traditional plating is more ideal of a new generation of vacuum coating equipment. This machine part plating products don't do bottom oil.
The machine main characteristics with modified high vacuum exhaust system, quick pumping speed, high efficiency, energy-saving, noise reduction and prolong the service life of the pump; Implementation of evaporation, magnetron sputtering, automatic control, simple operation, reliable operation; Vacuum coating machine evaporation plating equipment, introduced application of new type of electrode, small contact resistance, and reliable; Magnetron sputtering coating material widely, all kinds of magnetic metal, alloy plating material; Compact structure, cover an area of an area small; Magnetic control, evaporation share two vertical artifacts, convenient operation, high efficiency. (or a two-door evaporation, magnetron amphibious machine) vacuum coating equipment and technology, the company business scope vacuum engineering in various pump, valve, vacuum gauge, oil, grease, seal, vacuum coating material, coating, metal and alloy products. Vacuum equipment failure diagnosis and elimination, the old products.
New type of plastic, metal, glass and other products surface treatment technology and technical research, and consulting services. New technology, new equipment, new technology of magnetic control development of the new company, evaporation multi-purpose coating machine, with advanced high vacuum extraction system and automatic control system, the pumping speed is fast, high efficiency, simple operation, reliable operation; Be uniform coating is wide, membrane layer, good adhesion, low substrate temperature, etc; Is plated metal, alloy, and the ideal equipment of compound membrane; Suitable for transparent film, translucent film plating, superhard film, shielding film, and some special functional membrane. Has been widely used in optics, electronics, communication, aviation and other fields.

Vacuum coating equipment of environmental requirements

Vacuum coating equipment of environmental requirements

Due to the vacuum coating equipment to work under vacuum condition, so the equipment to meet the requirements of the vacuum to the environment. Wu industry standards for all kinds of vacuum coating equipment general technical requirements (including the vacuum coating equipment, vacuum ion coating equipment, vacuum sputtering coating equipment, vacuum evaporating &coating equipment) to the environmental requirements specified. Only meet the requirements of the vacuum coating equipment to the environment, time can make the equipment normal operation, with the correct coating process, can produce qualified coating products.
Vacuum to the environment request, generally includes the vacuum equipment in laboratory (or workshop) temperature, the particles in the air and the surrounding environment, and for parts or in a vacuum or vacuum surface requires two aspects. These two aspects are closely linked. The environment is good or bad directly affect the normal use of vacuum equipment; And vacuum equipment whether to clean the inside of the vacuum chamber or load parts, and directly affects the performance of the equipment. If the air contains a lot of water vapor and dust, in the case of a vacuum chamber without cleaning with oil seal mechanical pump suction, it is difficult to achieve the desired vacuum. No, should not be mechanical pump oil seal type ejector on metal corrosive, the reaction of vacuum oil to gas containing dust particles. Water vapor for the non-condensable gas, when a large number of ejector can non-condensable gas, the pump oil pollution has become more serious, the result, dropping the limits of the vacuum pump damaged the pump suction performance.
Of the dust in industry environment is the powder body, the eye to distinguish the untitled, dust. Is a collection of powder or solid particles or powder body disperse state of matter. So-called refers to a collection of tiny solid particles, powder and granule refers to a count of a small matter. The smoke body in floating state is the tiny particles of solid or liquid material that exists in the gas system. Matter whether solid or liquid, who went into a state of particles can be collectively referred to as dust particles. To dust particles diameter to determine the size of the air cleanliness standards, to customize the level of clean room. There is a requirement for clean is not only suitable for the industrial sector, is suitable for vacuum requirement for clean environment.

Vacuum magnetron sputtering coating machine

Vacuum magnetron sputtering coating machine

Vacuum magnetron sputtering coating machine are widely used in household appliances, clocks, lamps, crafts, toys, light reflectors, cell phone buttons shell and instruments and meters, plastic, glass, ceramic, tile and other decorative coating surface and the function of the mould coating. The so-called "splash" can be in the charge particle bombardment objects (usually use gas positive ions), causing surface atoms to escape from the mother's phenomenon, magnetron sputtering target using static electromagnetic field, the magnetic field for the curved shape, uniform electric field and the logarithmic electric field respectively used for planar target and coaxial cylindrical target. Electronic under the effect of electric field, the speed to fly to the substrate and argon atoms collide in the process, if the electron has enough energy (about 30 ev), the ionization Ar + and produce electronic, electronic flew to substrate, Ar + under the effect of electric field, the speed to fly to the cathode (sputtering target) and the high-energy bombarding target surface, make the sputtering target material.
The company of magnetron sputtering equipment has the following several characteristics: 1, the film thickness controllability and repeatability is good, can reliable plating system for the thickness of the film, and sputtering coating thickness can be obtained on the surface of the larger uniform film layer; 2, thin film and substrate adhesion, and part of the high-energy phenomena of sputtering atom to produce different degree of injection, the substrate to form a layer of sputtering and substrate atoms mutual amalgamation of the pseudo diffusion layer; 3, the preparation of special materials can film, can the membrane layer can use different material preparation hybrid film, compound film sputtering at the same time, also can splash into TiN, imitation gold film; 4, membrane layer, high purity sputtering film do not mix in the crucible heater material composition.

How to use vacuum coating machine?

How to use vacuum coating machine?

Vacuum coating machine operating procedures specific operation, please refer to the equipment appeared Pointers books and vacuum coating on the dashboard and illustrate each knob under respectively.
1) check the vacuum coating machine each operation control switch is in "off" position.
(2) open the total power switch, the power vacuum coating equipment.
(3) low pressure valve. Open the charging valve, after hear air flow noise, a liter bell valves, bell rises.
Fixed tungsten spiral heating device (4). Change the PVDF film and aluminum plate fixed in the disc. Put the aluminium wire wear in the spiral heater element. Each position in the bell jar, ensure that no impurities dirt.
(5) fall in the bell jar.
6. A vacuum coating machine vacuum mechanical pump.
All landowners compound vacuum gauge power (compound vacuum gauge type: Fzh - 1 a).
A. "1" left knob clockwise rotation to point to the bearing 2 section of the heat.
B. low vacuum gauge pointer clockwise movement within "2", when the pointer to 110 ma, "1" rotate to the left knob at the 2 section measurement.
Today when the low vacuum gauge pointer within the "2" again moving clockwise to Pa 6.7, into the low pressure valve. When "1" rotate to the left knob at the 1 section measurement.
Registered pet-name ruby vacuum coating machine cooling water, pump, heating 40 min.
Attending a low-pressure valve. Repeat all landowners action programs: "1" to point to the lower left knob 2 section measurement location. Low vacuum gauge pointer clockwise movement within "2", when the pointer to Pa 6.7, a high pressure valve (stem clockwise).
Such as low vacuum gauge pointer right within "2" to 0.1 Pa, gauge tube filament switch.
A. launch, zero measurement button "9" to point to launch position.
B. lower left knob "1" to point to the spin 1 section measurement location.