Tool plating machine: 2016

2016年12月29日星期四

PVD coating vacuum coating machine leak detection techniques

I believe colleagues for PVD coating vacuum coating machine has its own method of leak detection, how to PVD coating vacuum coating machine leak detection study, see the following representation:
First of all for being manufacturing process PVD coating container or device, the best bubble leak detection method using PVD coating. PVD coating bubble leak detection method was seized after ...pieces in a certain pressure is shown filled with gas into liquid leakage, PVD coating gas through the drain hole into the surrounding liquid to form bubbles, bubble formation PVD coating where the leak is located position, based on the rate of bubble formation, the size of the bubble, and the physical nature of the liquid gas D, PVD coating can roughly estimate the leak leak rate.

PVD coating cover method: PVD coated with a vinyl bag (cover) to cover up the entire device,
PVD coating and then helium filled bag, which is the whole vacuum vessel dip method in helium leak detection. PVD coating pressure rise method, after adequate ventilation, turn off the main valve, roughing valve and drain valve, with the changes in the BA ionization vacuum gauge measuring the pressure rise method to determine the presence or absence of a leak.
PVD coating is part of the pressure rise and materials leak resulting deflation pressures arising from rising sum of its parts, is now proportional to the time the final straight up. When PVD coating curves presented above in this state, indicating that the unit leak. PVD coating material does not leak just deflated, the curve should exhibit saturation; deflated only when there is no material leakage, the start time is proportional to a straight line.

2016年12月26日星期一

Vacuum coating machine control system pressure control device

(1) Control system composition

Vacuum coating machine in a vacuum device, due to the need of vacuum technology, and hope to maintain the pressure in the vacuum chamber to the impact of a given value, however, due to changes in the vacuum chamber to put gas or vacuum pump rate changes and other disturbing factors in, resulting in the vacuum chamber pressure deviates from the given value, and thus the need for automatic pressure adjustment. For small vacuum pressure automatically adjusts the pressure control device is usually chosen to be realized. Pressure control device for automatic pressure control system block diagram.

(2) the pressure control device selection
Vacuum coating machine pressure controller is selected based on technical requirements for vacuum apparatus and process for pressure control, pressure control of the general technical requirements for pressure control, control accuracy, reaction time, controlling the number of gas path, and control mode. Therefore, the choice of the pressure control device must meet the following requirements:

① control to meet the control requirements;

② controllable gas large ones should be equal to or greater than the required number of pneumatic control;

③ reaction the reaction time is less than the required time;

④ vacuum measurement range is greater than the pressure required adjustment range;

⑤ control instrument of pressure adjustment range is greater than the pressure of the controlled object requires adjustment range, namely vacuum flow regulating valve tuning range is greater than the pressure to regulate the flow range required range.
Where Pmax, Pmin-- adjust the minimum and maximum pressure [Pa];
Qvmax, Qvmin- a fine adjustment valve by the maximum and minimum gas flow [Pa.m3 / ls];
Se a vacuum controlled object (chamber) effective ventilation rate [m3 / s].

2016年12月19日星期一

Tool and die superhard film vacuum coating equipments

Tooling including drills, milling cutters, gear cutters, broaches, taps, scissors, shave blades,molds, injection molds, such products superhard coating system (eg: diamond film DLC, TiN, TiC,TiCN, TiAIN, CrN, ZrN, etc.) generally requires the use of an intermediate frequency magnetron sputtering and multi-arc ion plating system as film coating methods. After coating, the product life 2 to 5 times longer than non-plated products.
Tooling vacuum coating machines worked as the superhard film vacuum coating machine which normally included magnetron sputtering vacuum coating machines and multi-arc ion plating vacuum coating machines.

2016年12月14日星期三

External factors will affect the coating machine work?

Vacuum requirement for environment, generally includes the vacuum equipment in laboratory (or workshop) temperature, the particles in the air and the surrounding environment, and vacuum or vacuum in vacuum evaporation coating machine on the surface of the parts or demand two aspects. These two aspects are closely linked. The environment is good or bad directly affect the normal use of vacuum ...equipment; And vacuum equipment whether to clean the inside of the vacuum chamber or load parts, lamp coating machine and directly affects the performance of the equipment. If the air contains a lot of water vapor and dust, in the case of a vacuum chamber without cleaning with oil seal mechanical pump suction, it is difficult to achieve the desired vacuum. No, should not be mechanical pump oil seal type ejector on metal corrosive, the reaction of vacuum oil to gas containing dust particles. Water vapor for the non-condensable gas, when a large number of ejector can non-condensable gas, the pump oil pollution has become more serious, more results arc ion plating machine, dropping the limits of the vacuum pump damaged the pump suction performance.
Of the dust in industry environment is the powder body, the eye to distinguish the untitled, dust. Splash control sputtering coating machine is a collection of powder or solid particles or powder body disperse state of matter. So-called refers to a collection of tiny solid particles, powder and granule refers to a count of a small matter. The smoke body is solid or liquid micro plastic vacuum coating machine in floating state small particles present in the gas system. Matter whether solid or liquid, who went into a state of particles can be collectively referred to as dust particles. To dust particles diameter to determine the size of the air cleanliness standards, to customize the level of clean room. There is a requirement for clean is not only suitable for the industrial sector, is suitable for vacuum requirement for clean environment.

2016年12月13日星期二

PVD vacuum coating technology is what mean?

According to the relevant provisions of the export since June 1, the coating (coating) products, must accord with standard of Europe and the United States environmental protection, the domestic electroplating (water) plating industry undoubtedly is a huge shock. Export products will be replaced by vacuum ion deposition (PVD) technology. In order to promote the replacement of the pearl river delta region of the promotion and application of surplus and the company has set up a service center in shenzhen. Set 'vacuum coating machine/power supply/technical guidance to maintain/process development/production and processing as one, to the pearl river delta market provides the omni-directional service.
Electroplating in industrial applications already a long time, but it membrane was not enough density, porosity, light coating machine is easy to hydrogen embrittlement, more serious pollution to the environment is bad, "three wastes" treatment is costly and cannot be eradicated. Especially hexavalent chromium, nickel, cadmium is harmful to human body, is a carcinogen. So the plating is replaced industrial development inevitable. Dalian university of technology from 1980 project is engaged in steel, brass parts, vacuum ion plating of aluminum base alloy replace electroplating research has been more than 20 years, has now successfully in steel, brass, aluminum alloy, zinc base alloy base material surface of ion plating chromium, titanium, zirconium, aluminum, nitride, etc. Alternative electricity galvanized, electroplating, plating nickel cadmium, chromium plating. Multi arc ion coating machine has applied for Chinese patent for invention has: the middle tier of the ion plating chromium alloy + ion plating (dark silver) + ion plating, ion plating layer alloy titanium or zirconium + ion plating transparent ceramic coating (golden brown), completely solve plating defects.

2016年12月8日星期四

Vacuum equipment technology in the industry, we need to constantly explore deeply

Light coating vendors would say, vacuum coating is a kind of producing technology of thin film materials. In a vacuum, indoor material atoms from the heating source isolate hit on the surface of the object to be plated. The technology used in the production of aluminum coating on compact disc (CD) and by the mask metal film plated on the printed circuit board. Vacuum coating is in the heart of the vacuum titanium, gold, graphite, crystal and other materials such as metal or nonmetal, gas using sputtering and evaporation, or ion plating technology. In the vacuum coating machine technology commonly used methods are: evaporation coating machine unique evaporation coating technique and construction technology of the splash control sputtering coating machine, these methods as physical vapor deposition, referred to as PVD. With the matching of chemical vapor deposition CVD technique for short. Multi arc ion coating machine in the industry as "IP" ion plating, because various gas ions and metal ions in PVD technology involved in film-forming process and play an important role, to emphasize that make use of ions, and collectively referred to as ion plating.
The vacuum coating equipment is a kind of producing technology of thin film materials. In vacuum evaporation coating machine interior materials came out from the heating source segregation of atoms on the surface of the object to be plated. The technology used in the production of aluminum coating on compact disc (CD) and by the mask metal film plated on the printed circuit board. In a vacuum membrane layer, including plating amorphous metals, semiconductors, insulators and other elemental or compound membrane. Although the chemical vapor deposition also USES reduced pressure, low pressure or vacuum means such as plasma, but general vacuum coating is to point to use the method of physical deposition film. Vacuum coating has three forms, namely evaporation coating and sputtering deposition and ion plating.

2016年12月7日星期三

Vacuum coating machine for vacuum coating equipment film uniformity concept

1. The vacuum coating machine for vacuum coating equipment on the thickness uniformity, can also be interpreted as roughness, watching it on the scale of the optical thin film (that is 1/10 of a wavelength as a unit, is about 100 a), vacuum coating uniformity is good, easy to control the roughness 1/10 of the visible light wavelength range, that is for the optical properties of thin film, vacuum coating without any obstacles. But if it is refers to the uniformity of atomic scale layer, that is to achieve 10 a 1 a smooth, even under the specific control factors according to different coating gives a detailed explanation.
2. The vacuum coating machine for vacuum coating equipment the uniformity on the chemical composition, that is to say in the film, compound of atomic group branch as a result of the scale is too small and it is easy to produce uneven characteristics of SiTiO3 film, if the coating process is not scientific, so on the surface of the component is not actual SiTiO3, and may be in proportion to the other, the plating film is not want the chemical composition of the membrane, it is also the technical content of vacuum coating. The specific factors are given below.
3. Vacuum coating machine for vacuum coating equipment the uniformity of the lattice degree of order: this determines the film is a single crystal, polycrystalline, amorphous, and is the hot issue in vacuum coating technology, specific see below.
Vacuum coating machine for vacuum coating equipment classification, there are two main categories: evaporation deposition coating and sputtering deposition coating, specific include many types, including vacuum ion evaporation, magnetron sputtering, MBE molecular beam epitaxy, sol gel method and so on.
For evaporation coating: general is heating the surface of target components in the form of groups of atoms, or ions by evaporation.

2016年11月30日星期三

Clean the vacuum coating machine

Before proceeding with the vacuum technology should be vacuum cleaning materials, material surface to remove pollutants from the artifacts or system; Light coating machine parts surface cleaning processing also is very be necessary, because caused by pollutant gas, steam source will not only make the vacuum system cannot obtain the required degree of vacuum. And because of the existence of pollutants at the same t...ime can also affect the strength of the joint vacuum components and sealing performance.
Pollutants can be defined as "any kind of useless matter or energy, multi arc ion coating machine according to the physical state of pollutants can be divided into solid, gas and liquid, they exist in membrane or grain form. The chemical characteristics, it can be in ionic or covalent states, can be inorganic or organic matter.
Exposed to the surface the most vulnerable to pollution in the air, there are many sources of pollution, the original pollution is usually part of the process of forming surface itself. Phenomenon of adsorption, chemical reaction, leaching and drying process, mechanical processing and diffusion and segregation are increase the components of surface contaminants.

2016年11月27日星期日

Vacuum Coaters precious metal coating alternative processes

Vacuum Coaters precious metal coating alternative processes, reduce the consumption of alternative precious metals precious metal plating process. There are more mature alternative to the ternary alloy plating silver plated.
(1) on behalf of the ternary alloy silver plating
Copper Tin Zinc Alloy Plating due to bright silver and anti-tarnish performance is better than silver, and thus out...side the assembly of connectors for commonly used instead of silverware in the electronic connector industry, then the main whichever appearance since bright colors and easy to change color, the inner conductor is still using silver conductive properties to ensure not a big impact.
Ternary alloy process is as follows: a self-test a chemical degreasing a washing hung a washing an ultrasonic degreasing a hot water wash a one-etching a degreasing washing a wash of an electrochemical activation of a washing a washing - washing one a pre-wash a copper one washing a washing acid copper plating an activation one a wash a wash a ternary alloy plating a pure water a washing and drying a hot water one a self-test an inspection.

2016年11月22日星期二

Vacuum coating machines and sanitary ware surface treatment

Vacuum coating machine manufacturers: sanitary ware products most commonly used methods of surface treatment of sanitary ware products after casting or machining still need to go through polished or finished and then after the addition of various surface treatments and for a while intact.
So, our sanitary ware products which most often surface approach adopted? For different pieces of sanitary ware in the end we need to adopt a surface approach and what is the most appropriate way of it? It requires a combination of products for different substrate materials, different customer requirements, different grades of positioning, different surface treatment process under production costs, among other factors, to make the right choice.
Vacuum coating machine manufacturers: Surface treatment approach sanitary ware products industry, the most commonly used generally have the following:
1, the painting process: This is one of the most well-known approach, low cost, simple treatment process, it is by means of air pressure through the gun, uniform and finely dispersed into droplets, are applied to the surface of sanitary ware pieces a method. It can be divided into air spray, airless spray, and electrostatic spray painting and other methods. Paint, usually there is a certain toxicity, have a certain influence on the body, different brands of paint toxicity due to the different ingredients are different. Use should pay special attention to safety and to avoid inhalation and skin contact.
2, the electroplating process: electroplating process is the use of electrochemical principles to sanitary ware products covered with a layer of metal approach. In addition to copper, iron, zinc alloy, aluminum and other conductive materials, ABS plastic sanitary ware pieces can also approach to the electroplating process. It includes water and vacuum plating processing electroplating process. Generally we are talking about is the water electroplating process plating, vacuum plating and coating called.
3, the electrophoresis process: that electrophoretic paint, electrophoretic coating electrophoresis is the Yin and Yang, the role of the applied voltage, charged ions paint sanitary ware products are moved to the surface, and the basic role of the surface of the product arising from the formation of insoluble thereof, these substances which is deposited on the surface of the product.
4. Spray: plastic powder coating spray is on sanitary ware products in a surface approach. It is often said of electrostatic powder spray coating, which is the use of electrostatic generator to make plastic powder charged, adsorbed on the surface of our sanitary ware products, then baked at high temperatures, melting the powder on the surface of the adhesion of a product's surface approach.

2016年11月20日星期日

Domestic and vacuum equipment

Some say the most durable German vacuum equipment, vacuum equipment, the most beautiful of Japan, South Korea, the most tangled vacuum equipment, vacuum equipment China's most ugly. In fact, many people do not find the same configuration for domestic and imported products at the same price or contrast ratio, the heart inside the moon always kind of feel more round. After China became the world's factory, foreign proc...essing equipment have been in China, of course, is that they use the technology.
In fact, whether imported or domestically produced equipment at the same price will not differ too much, do not own a lot of domestic R & D capabilities, without its own core technology manufacturers, buy a different quality of different brands of vacuum equipment parts are assembled into a finished (vacuum equipment contains components), the higher the price the better part quality, cheap quality parts using vacuum equipment is relatively poor, since the parts can do the same, technology, domestic equipment how there might be a difference than abroad? Some have their own R & D capabilities of equipment manufacturers, their equipment will be developed where there are some advantages. Of course, it is undeniable that the country's own technology to be worse than in some countries, if a vacuum device all with the domestic manufacturers developed their own brand products, in terms of quality and performance, but perhaps more than Germany, Japan's machine, but it has price advantage.
Now domestic vacuum coating machine is mainly imported from Germany, Japan, Korea equipment.
Germany is relatively expensive vacuum equipment, vacuum equipment with light control Japan's slightly more expensive, with only external crystal controlled in two hundred or so, with light control, crystal controlled, the ion source of about five million. Price Korea vacuum devices with light control, crystal controlled, the ion source of nearly two-thirds of Japan around.
In fact, many foreign brands of equipment are domestic procurement of hardware, domestic brands are foreign buyers a lot of hardware equipment, vacuum equipment, the best choice is based on the production of products to select the machine, such as the election computers in general, do not buy brand machine, assembly cost maybe higher.

2016年11月16日星期三

Lon vacuum coating technology characteristics and uses

Lon vacuum coating technology characteristics and uses:

Vacuum ion titanium PVD technology is applied.Metal and various gases (argon, nitrogen, oxygen and acetylene gas, etc.) occur in a particular environment (pressure, temperature, electromagnetic field, etc.) the combined effect of plasma formation, after accelerated plasma flock to the workpiece surface to be plated, is formed solid film. The fine titanium coating evenly, with strong, high hardness, corrosion resistant, has good conductivity and self-lubricating properties, while the color and variety, it is not only to improve the material titanium vacuum performance of a powerful tool in the decoration the same is to enhance the quality, improve the best choice for value-added.

2016年11月13日星期日

PVD coating technology of vacuum coating machine

Whenever a new technology appears meant a reshuffle of the industry, but also tend to promote the adjustment of its upstream and downstream industries, indeed affect the whole body. Vacuum coating functions change from even a short time nearly the end of the traditional coating methods, is a historical necessity, the result is the joint efforts of various industry experts.
Vacuum coating technology division multiple classes, but are built in a vacuum coating, PVD (Physical Vapor Deposition) technology coating must have a vacuum chamber, to avoid evaporation out of the reaction material and the air, which is a physical vapor deposition coating technology.
We all know that in the vacuum coating technology, the matrix material from a solid to a gaseous state to adhere to the workpiece to form a thin film layer, PVD coating coating methods because they do not use chemical coating thus environmental pollution, which is respected by PVD technology factors one.

2016年11月10日星期四

Off membrane how to solve

Coated glass membrane surface layer of local film or take off the film phenomenon. Mainly for local light transmittance enhance or membrane layer falls off completely, to take off the film morphology is generally give directions, regiment and flake. For film phenomenon, in the process of production, we have strict control standards, in general, off the diameter of the membrane area is greater than 2.5 mm is not allowed.
Reason: the causes of out membrane is more, is often difficult to define, the main reasons are:
Production: due to the reason of the coating process, there may be some in the production of acicular membrane, also called the eye of a needle, sputtering coating process itself is unable to avoid. In addition, because of reasons of the coated glass itself or the equipment cleaning, is also likely to cause membrane, the national standards have corresponding requirements and regulations, our factory products are strictly in accordance with the provisions of the inspection, qualified only after leaving the factory.
Lights off film coating machine transportation: glass after unpacking after handling or cutting, not according to the requirements on glass and any pad or cushion pad between unhappy with uneven, direct contact between the glass, glass and glass in the process of handling or transportation directly at the membrane surface caused by the relative friction film. This fell membrane is commonly dot or clumps of membrane, usable hand or feel or check to the trace of the friction test equipment.
Erosion arc ion plating machine off membrane: glass membrane surface in the cut pile, construction use or cleaning, because of the cross construction or use the incorrect method, makes the glass membrane surface contact to acid and alkali or oxidizing substances, such as the glass membrane pollution corrosion and out at the membrane surface. This off membrane can be found at the scene of the off the membrane surface or corrosive substance of residual traces.

2016年11月6日星期日

Evaporation magnetron sputtering coating machine characteristic parameters

Splash control sputter coating vendors would produce evaporation magnetron sputtering coating machine
The evaporation magnetron sputtering coating machine equipment using the magnetron sputtering cathode glow discharge (target) ionization of atoms deposited on the substrate (physical vapor deposition (PVD) and vacuum melting using resistance heating wire or metal molecular evaporation, the base material, such as following from plastic surface metallization, using specific thin-film coating products not conductive and electromagnetic shielding effect, in order to meet the current mobile phone of the high-end electronics manufacturing industry standards;
Evaporation magnetron sputtering coating machine equipment, the concentration of plasma processing, high-end magnetron sputtering, cathode resistor evaporating &coating equipment, large loading capacity and automation control technology, reliable operation, good repeatability, high deposition rate is fast, good adhesion, film quality is exquisite, etc., made of plated film density high hardness, low friction coefficient, can keep the original surface is bright and clean, has good toughness, not easy to broken off. Evaporation magnetron sputtering coating machine automatic control equipment to realize coating process. In the substrate surface by using vacuum coating method for coating, evaporation magnetron sputtering coating machine has low production cost, product qualified rate is high, the green environmental protection and other characteristics, is mainly used in computers, cell phones, high-end industrial, household electronic appliances, aviation, etc, to composite metal film, alloy plating film, transparent (translucent) film, non-conductive film, such as electromagnetic shielding film and special film layer.

2016年11月2日星期三

Magnesium alloy coating properties?

Magnesium density is small, it also is famous for its light alloy. The density of magnesium alloy in commonly 1.8 g. 3 cm - following magnesium, magnesium lithium alloy density less than 1.6 g · cm - 3. Some super light magnesium. Lithium alloy density less than 1, even is lower than water. Low density of magnesium and magnesium alloy to improve its performance than by. For example, the elastic modulus of 20 o to 45 gpa, than aluminum (70 gpa) and Ti (120 gpa) is low, but the than the elastic modulus of the same (~ 26 gpa). The characteristics of magnesium and magnesium alloy quality small, make its in transportation, aviation and space industry has great application prospect. Vacuum coating machine
Magnesium melting point is 651 ℃, boiling point is 1107 ℃. Magnesium vapor pressure is very high, at 627 ℃ for 215215.95 Pa, 727 ℃ for 1037.1 Pa, so magnesium beryllium easy to volatilize. Magnesium atoms in the outermost electron is very easy to lose two, is a very lively metal. Room temperature magnesium to F, CL, BR, I generate corresponding compound elements such as role. When heated magnesium and sulfur, nitrogen can generate the MgS and Mg3N2. Slowly magnesium oxide in the air, lose silvery white gloss and black. If the temperature to 400 ℃ above, magnesium oxide, the rapid faster more than 500 ℃ after oxidation, burning, at this time will be generated and a small amount of magnesium oxide nitride magnesium. Magnesium combustion would send a very strong light. The characteristics of magnesium, the favour of people.

2016年10月31日星期一

The basic introduction and operation of the vacuum coating equipment

In order to make the decoration on the surface of the item to beautify recommend choose vacuum coating machine, vacuum evaporation coating equipment with convenient operation, high efficiency, and the membrane layer, large pumping speed, film of good quality and low energy consumption, stable operation, short working period, reasonable structure, etc.
It will using resistance heating method in the vacuum chamber, close to the resistance wire on the wire (aluminum wire) melting vaporization, the vaporization metal molecules deposited on the substrate, to obtain smooth film of high reflectivity. Machinable materials include: ABS, PS, PP, PC, PVC, TPU, nylon, glass, ceramic, metal, etc. Light coating machine surface state: plating bright surface, dumb smooth (half dumb, dumb), electroplating technology wrinkles, wire drawing, rain, etc.; Plating system colors are: gold, silver, red, blue, green, purple, colorful, etc. Our company can design according to user requirements of various specifications more arc ion coating machine. Vacuum unit and electric control system can also be designed according to user requirements for configuration.

2016年10月26日星期三

Vacuum coating machine tool coating process equipment

For many years the work mould, cutting tool vacuum coating equipment performance is very stable, the use of knives, tools coating process design and manufacturing of the mold, cutting tool vacuum coating machine has the following advantages:
Using electric arc ion plating technology, multi arc ion plating equipment with high ionization rate, fast deposition rate, high space utilization, the advantages of the structure is relatively simple, but its deposit exists big particle size, more for decorative plating, and the arc ion plating technology better solved the problems of large size particles, but also improves the utilization of target material and dimensional accuracy in plasma. Its surface quality can be and magnetron sputtering (magnetron sputtering coating equipment) was comparable to that target surface can evenly evaporation, the utilization rate of target material greatly improved; Additional pulse bias, further reducing the deposition temperature, and the multiple target combination technology development and use of precise control of nanoscale thickness and so on to make moulds, cutlery vacuum coating machine almost to the only proper thickness, composition, what the point of hard film can be plated.
Hired a domestic vacuum industry composed of senior experts and senior engineers a powerful r&d team, the vacuum plating equipment layer membrane composition, organization, structure, thickness, the application and the roughness of the basement effect on the properties of film layer and the tool, and its study on the relationship between the vacuum plating process is very thorough, the factory mold, cutting tool vacuum coating machine, vacuum plating chamber vacuum sealing and interior design of the moving parts and materials, give full consideration to the affordable, configuration more efficient circular arc evaporation source only, also can match more than hollow cathode gun, at the same time destroy configuration of impact resistance excellent performance arc bias power supply, the guarantee enough plasma density and reactivity, increase the density of the film and binding force, it can be three dimensional motion artifacts and improve the uniformity of the film.

2016年10月24日星期一

Vacuum coating equipment application range

Vacuum coating equipment application range
Mainly refers to a kind of vacuum coating equipment shall be under the high vacuum coating, including vacuum ion evaporation, magnetron sputtering, MBE molecular beam epitaxy, PLD laser sputtering deposition and so on many kinds. Small make up to summarize the vacuum coating equipment scope of application:
(1) furniture, lamps and lanterns, hotel appliances.
(2) stainless steel pipe and plate (various types of surface).
(3) artifacts: large car wheel hub, sculpture, stainless steel plate and signature, etc.
(4) the watchmaking: can be used in coating and strap watchcase, crystal products.
(5) other hardware, leather hardware, stainless steel tableware. Glass frame, cutting tools, moulds, etc.
(6) building hardware, bathroom hardware, door locks, door handles, sanitary ware, locks, hardware hinges, furniture, etc.
(7), locks, handles, bathroom hardware, golf head, stainless steel tableware, blood and other hardware products of hard decoration film plating.
(8) watch, strap, glasses, jewelry ornaments, such as plating decorative film and nano film and nano super durable laminated film.
Vacuum coating equipment used in a number of industry, a burgeoning vacuum coating equipment is suitable for many industries.

2016年10月20日星期四

Coating equipment how should maintain?

Coating equipment how should maintain? Of coating equipment maintenance, must have the daily maintenance and regular maintenance, equipment maintenance and maintenance of the most critical is careful, be good at analysis of the problem, ready to go less detours.
Coating equipment daily maintenance to conventional part should be on time every day to check, such as oil will be less, if have bad signs found in the production of equipment in the day, even if it is a little small problem should be solve immediately, less oil to add in time, although said that oil is replaced periodically, parts out saw also can work normally don't thoroughly broken in, such as a problem can cause a chain reaction loss is bigger, more problems ShouHua save for a rainy day is better than say too late.
Coating equipment regular maintenance, routine maintenance can not instead of regular service, we know the daily maintenance of shallow layers, regular maintenance is deep, you don't want to see is the machine in production problems lead to the production plan, coating equipment running status directly affect the product quality, production schedule, etc., to ensure the equipment running well, establish and improve the system of equipment maintenance and maintenance, the standard is a must.
When a lot of coating equipment factory is qualified, but I still will often fail, choose again good can't afford to use coating machine, most problems are appeared in the daily use of the above, did not let the machine according to normal process to work, not to maintenance of equipment, it is a good equipment also very fragile, don't let the equipment when the key problem, spend a little time every day under the maintenance equipment, may bring unexpected accident.

2016年10月18日星期二

Vacuum coating machine and metal materials surface decoration film

Vacuum coating machine and plastic, ceramic, glass metal decorative coating, plating metal material surface evaporation, magnetron sputtering dual-use vertical decorative coating machine, mainly suitable for plastic, ceramic, glass, metal surface plating metal decorative coating. Due to the vacuum coating machine coating chamber for vertical container, so it has all the advantages of horizontal coating machine, and weight of the larger, fragile plating pieces of card, more easily achieve automatic production line, the water is replacing traditional plating is more ideal of a new generation of vacuum coating equipment. This machine part plating products don't do bottom oil.
The machine main characteristics with modified high vacuum exhaust system, quick pumping speed, high efficiency, energy-saving, noise reduction and prolong the service life of the pump; Implementation of evaporation, magnetron sputtering, automatic control, simple operation, reliable operation; Vacuum coating machine evaporation plating equipment, introduced application of new type of electrode, small contact resistance, and reliable; Magnetron sputtering coating material widely, all kinds of magnetic metal, alloy plating material; Compact structure, cover an area of an area small; Magnetic control, evaporation share two vertical artifacts, convenient operation, high efficiency. (or a two-door evaporation, magnetron amphibious machine) vacuum coating equipment and technology, the company business scope vacuum engineering in various pump, valve, vacuum gauge, oil, grease, seal, vacuum coating material, coating, metal and alloy products. Vacuum equipment failure diagnosis and elimination, the old products.
New type of plastic, metal, glass and other products surface treatment technology and technical research, and consulting services. New technology, new equipment, new technology of magnetic control development of the new company, evaporation multi-purpose coating machine, with advanced high vacuum extraction system and automatic control system, the pumping speed is fast, high efficiency, simple operation, reliable operation; Be uniform coating is wide, membrane layer, good adhesion, low substrate temperature, etc; Is plated metal, alloy, and the ideal equipment of compound membrane; Suitable for transparent film, translucent film plating, superhard film, shielding film, and some special functional membrane. Has been widely used in optics, electronics, communication, aviation and other fields.

2016年10月13日星期四

Vacuum coating equipment of environmental requirements

Due to the vacuum coating equipment to work under vacuum condition, so the equipment to meet the requirements of the vacuum to the environment. Wu industry standards for all kinds of vacuum coating equipment general technical requirements (including the vacuum coating equipment, vacuum ion coating equipment, vacuum sputtering coating equipment, vacuum evaporating &coating equipment) to the environmental requirements specified. Only meet the requirements of the vacuum coating equipment to the environment, time can make the equipment normal operation, with the correct coating process, can produce qualified coating products.
Vacuum to the environment request, generally includes the vacuum equipment in laboratory (or workshop) temperature, the particles in the air and the surrounding environment, and for parts or in a vacuum or vacuum surface requires two aspects. These two aspects are closely linked. The environment is good or bad directly affect the normal use of vacuum equipment; And vacuum equipment whether to clean the inside of the vacuum chamber or load parts, and directly affects the performance of the equipment. If the air contains a lot of water vapor and dust, in the case of a vacuum chamber without cleaning with oil seal mechanical pump suction, it is difficult to achieve the desired vacuum. No, should not be mechanical pump oil seal type ejector on metal corrosive, the reaction of vacuum oil to gas containing dust particles. Water vapor for the non-condensable gas, when a large number of ejector can non-condensable gas, the pump oil pollution has become more serious, the result, dropping the limits of the vacuum pump damaged the pump suction performance.
Of the dust in industry environment is the powder body, the eye to distinguish the untitled, dust. Is a collection of powder or solid particles or powder body disperse state of matter. So-called refers to a collection of tiny solid particles, powder and granule refers to a count of a small matter. The smoke body in floating state is the tiny particles of solid or liquid material that exists in the gas system. Matter whether solid or liquid, who went into a state of particles can be collectively referred to as dust particles. To dust particles diameter to determine the size of the air cleanliness standards, to customize the level of clean room. There is a requirement for clean is not only suitable for the industrial sector, is suitable for vacuum requirement for clean environment.

2016年10月11日星期二

Vacuum magnetron sputtering coating machine

Vacuum magnetron sputtering coating machine are widely used in household appliances, clocks, lamps, crafts, toys, light reflectors, cell phone buttons shell and instruments and meters, plastic, glass, ceramic, tile and other decorative coating surface and the function of the mould coating. The so-called "splash" can be in the charge particle bombardment objects (usually use gas positive ions), causing surface atoms to escape from the mother's phenomenon, magnetron sputtering target using static electromagnetic field, the magnetic field for the curved shape, uniform electric field and the logarithmic electric field respectively used for planar target and coaxial cylindrical target. Electronic under the effect of electric field, the speed to fly to the substrate and argon atoms collide in the process, if the electron has enough energy (about 30 ev), the ionization Ar + and produce electronic, electronic flew to substrate, Ar + under the effect of electric field, the speed to fly to the cathode (sputtering target) and the high-energy bombarding target surface, make the sputtering target material.
The company of magnetron sputtering equipment has the following several characteristics: 1, the film thickness controllability and repeatability is good, can reliable plating system for the thickness of the film, and sputtering coating thickness can be obtained on the surface of the larger uniform film layer; 2, thin film and substrate adhesion, and part of the high-energy phenomena of sputtering atom to produce different degree of injection, the substrate to form a layer of sputtering and substrate atoms mutual amalgamation of the pseudo diffusion layer; 3, the preparation of special materials can film, can the membrane layer can use different material preparation hybrid film, compound film sputtering at the same time, also can splash into TiN, imitation gold film; 4, membrane layer, high purity sputtering film do not mix in the crucible heater material composition.

2016年10月8日星期六

How to use vacuum coating machine?

Vacuum coating machine operating procedures specific operation, please refer to the equipment appeared Pointers books and vacuum coating on the dashboard and illustrate each knob under respectively.
1) check the vacuum coating machine each operation control switch is in "off" position.
(2) open the total power switch, the power vacuum coating equipment.
(3) low pressure valve. Open the charging valve, after hear air flow noise, a liter bell valves, bell rises.
Fixed tungsten spiral heating device (4). Change the PVDF film and aluminum plate fixed in the disc. Put the aluminium wire wear in the spiral heater element. Each position in the bell jar, ensure that no impurities dirt.
(5) fall in the bell jar.
6. A vacuum coating machine vacuum mechanical pump.
All landowners compound vacuum gauge power (compound vacuum gauge type: Fzh - 1 a).
A. "1" left knob clockwise rotation to point to the bearing 2 section of the heat.
B. low vacuum gauge pointer clockwise movement within "2", when the pointer to 110 ma, "1" rotate to the left knob at the 2 section measurement.
Today when the low vacuum gauge pointer within the "2" again moving clockwise to Pa 6.7, into the low pressure valve. When "1" rotate to the left knob at the 1 section measurement.
Registered pet-name ruby vacuum coating machine cooling water, pump, heating 40 min.
Attending a low-pressure valve. Repeat all landowners action programs: "1" to point to the lower left knob 2 section measurement location. Low vacuum gauge pointer clockwise movement within "2", when the pointer to Pa 6.7, a high pressure valve (stem clockwise).
Such as low vacuum gauge pointer right within "2" to 0.1 Pa, gauge tube filament switch.
A. launch, zero measurement button "9" to point to launch position.
B. lower left knob "1" to point to the spin 1 section measurement location.

2016年9月29日星期四

Coating technology in the cutting tool, mold tool applications

In hardware store or metal cutting processing factory, we will see a gold, cobalt and copper color, black and so on seven ZaBa color bit, cutter, mould and so on, these are the coating after coating technology processing tools.
1. Golden color is plating TiN, on the tools ZrN coating. TiN is a widely used the first generation of hard material, hardness can reach 2000 hv, low friction coefficient, good impact toughness and processed materials affinity is small, not easy to form caused by adhesive wear devolop tumor, etc. ZrN hardness higher than TiN, is about 2400 hv, have certain antioxidant capacity. Stability is good.
2. The black is on the cutting tools plated with TiC/CrN coating. TiC is 2800-3000 hv microhardness and has high mechanical friction and abrasion resistance, its expansion coefficient and carbide, combined with the matrix solid. CrN coating while about 1800 hv microhardness is not high, but it has a strong wear resistance, oxidation resistance and high adhesive ability.
3. The cobalt copper is plated on the tools with TiAIN coating. TiAIN microscopic hardness up to more than 2800 hv, because of the addition of AI elements, the TiN coated tools in use process, improves the resistance to high temperature oxidation, the coating surface generated on a thin layer of AI2O3, chemical performance is stable, in order to protect the oxide coating, so TiAIN coating the working temperature can reach 800 oc.
Cutting tools, moulds and other metal tools can choose our many arc ion plating equipment. The equipment is used in hardware, glass crafts, ceramic crafts, etc., such as watches, mobile phones, metal shell, sanitary ware, cutting tools, moulds, electronic products, crystal glass, etc.

2016年9月26日星期一

The basic concept of PVD coating and its characteristics

The abbreviation of PVD is English 'Physical Vapor Deposition' form, Physical Vapor Deposition. We are now generally the vacuum evaporation, sputtering deposition, ion plating, etc. Are called physical vapor deposition.
Relatively mature PVD methods mainly include many arc and magnetron sputtering plating in two ways. Many arc plating equipment simple structure, easy to operate. The ion source by electric welding machine power supply can work, its process is similar to electric welding arc, specifically, to a certain process under pressure, arc needle contact with evaporation ion source is short, disconnect, make the gas discharge. Due to the cause of arc coating is mainly by means of moving arc spot, the evaporation source for formation of molten pool on the surface, make the metal evaporated, the film layer is deposited on the substrate, compared with the magnetron sputtering, it not only has the target material utilization rate is high, high ionization rate, more metal ions film the advantages of strong adhesion. In addition, many arc plating coating color is relatively stable, especially when doing the TiN coating, each batch are easy to get the same stability of golden, the magnetron sputtering method. Arc plating deficiency is more, in traditional DC power supply under the condition of low temperature coating, when the coating thickness at 0.3 microns, deposition rate and reflectivity, film become very difficult. And the thin film surface became meng. Arc plating another deficiency is more, because the metal is molten after evaporation, so deposited particles is bigger, low density, poor wear resistance than magnetron sputtering film.
Visible, more arc deposition and magnetron sputtering coating each have advantages and disadvantages, as far as possible in order to play their respective advantages, realize the complementary, will more arc technology and magnetic control technology becomes one of the coating machine arises at the historic moment. Appeared more arc plating on craft firstly, and then using the method of magnetron sputtering coating thickening, final reuse arc plating to achieve more stable new method for the surface of the coating color.

2016年9月23日星期五

Multi arc ion plating technology and its application

Multi arc ion plating technology is an improved method of the ion plating technology, it is the arc discharge as evaporation source of metal surface coating technology. Because of multi arc ion plating technology has high deposition rate, film density is big, good adhesion of the membrane and other characteristics, make more arc ion copperplating layer in tool and mould of hard coating, decorative coating is more and more widely in the areas of application, and will occupy more and more important position. This paper introduces the principle of multi arc ion plating technology, features, and sums up and summarizes the past, on the basis of a large number of experimental studies and literature at home and abroad, analyzes the technological development of multi arc ion plating technology and its application in various fields, for the future research and application of multi arc ion plating technology provides the beneficial reference.

2016年9月20日星期二

Vacuum coating equipment choice points

▲ optional double water-cooled furnace body structure made of stainless steel, carbon steel, or combinations thereof of.
▲ resistive and inductive heating in the form of two kinds, resistance heating materials molybdenum wire (band), tungsten (band), a graphite rod (plate), tantalum rods, nickel chromium wire (with) several types according to different temperature and process requirements for selection.
▲ heat insulation layer metal and composite two, choose according to different process conditions.
▲ vacuum system consists of a mechanical pump, diffusion pump, oil booster, augmentations pumps, vacuum pumps, etc., and they are matched with a variety of pneumatic, manual, electric valves, piping, etc., can choose according to process requirements.
▲ temperature control system can choose different types of thermometer, temperature control and their sensing element.
▲ intelligent vacuum measurement optional digital vacuum gauge and measure the quality of regulation to ensure the accuracy of the degree of vacuum and product reliability.
▲ can be equipped with multi-point recorder for the whole process analysis, quality control and production management.
▲ According device characteristics, manual, semi-automatic, or a combination of control.
▲ according to the requirement with a variety of inflatable type, mass flowmeter, rotameter, to meet the inflation pressure controlled, multiple inflatable requirements.
▲ of water over-temperature, temperature deviation large, furnace, pumps, heat exchangers, etc., phase diffusion pump, furnace inflatable overvoltage, insufficient gas supply pressure, overcurrent and overvoltage, open circuit and other abnormal situations audible alarm and perform the appropriate protective measures.
▲ fast cooling system and the heat exchanger can choose natural cooling cycle mode, may be used for large-capacity electric furnace outer fast circulating cooling system to improve the cooling rate.

2016年9月13日星期二

Principle of vacuum coating equipment

Electronic under the action of electric field, accelerate the process of flying to the substrate with argon atom collision, ionization out large amounts of argon ions and electrons, electronic fly to the substrate. Accelerated in the electric field under the influence of argon ion bombardment of target materials, sputtering out a large number of target material atoms, the target of neutral atoms (or molecules) is deposited on the substrate into film. Secondary electron in accelerating the process of flying to the substrate by magnetic lorentz magnetic force, the influence of bound in * plasma on the surface of the target area, the area of plasma density is high, secondary electron under the action of magnetic field around the target surface as a circular motion, the electron motion path is very long, constantly in the process of movement and argon atom collision ionization out large amounts of argon ion bombardment of target, electronic energy reduce gradually, after many collision cast off the yoke of the magnetic field lines, away from the target material, the final deposition on the substrate.
Magnetron sputtering is with magnetic field and to extend the electronic motion path, change the movement direction of the electron, improve the working gas ionization rate and the effective utilization of the energy of an electron.
Electronic home is more than substrate, vacuum chamber wall and target source anode and electronic home. But usually substrate with the vacuum chamber and the anode in the same electric potential. The interaction of the magnetic field and electric field (E X B shift) to assume a single electron trajectory three-dimensional spiral, rather than merely to circular motion on the target surface. As for the target surface sputtering outline of the circle type, that is the target source magnetic field lines in circular shape shape. The lines of magnetic force distribution in a different direction to film has a lot to do.
Work under E X B shift mechanism not only of magnetron sputtering, arc plating target source, ion source, plasma source in time under the principle of work. The difference is the electric field direction and size of the voltage and current.

2016年9月8日星期四

Vacuum coating machine for vacuum coating equipment film uniformity concept

2016年9月5日星期一

The principle of PVD coating technology

PVD is English Physical Vapor Deposition, in Chinese means "Physical Vapor Deposition", is refers to under the condition of vacuum, use Physical method to make material preparation technology of thin film deposited on the plated workpiece.
2. The PVD coating and PVD coating machine:
PVD (physical vapor deposition) coating technology is mainly divided into three categories, vacuum evaporation coating, vacuum... sputtering plating and vacuum ion plating. Corresponding to the three categories of PVD technology, the corresponding also have vacuum evaporation coating machine for vacuum coating equipment, vacuum sputtering coating machine and vacuum ion coating machine of the three. For nearly 10 years, the development of the vacuum ion plating technology is the fastest, it has become one of today's most advanced surface treatment method. We usually say of PVD coating, is refers to the vacuum ion plating; Commonly referred to as PVD coating machine, namely vacuum ion coating machine.
3. PVD coating, ion plating technology, its particular principle is under the condition of vacuum, with low voltage, high current arc discharge technology, by use of gas discharge from target material evaporation and evaporation occurs matter and gas ionization, using electric field acceleration, cause the evaporation material and the reaction product deposition on the workpiece.
4. The characteristics of PVD coating membrane layer, use the PVD coating technology of plating layer, high hardness, high wear resistance, low coefficient of friction), good corrosion resistance and chemical stability, etc, membrane layer of longer life; Membrane layer can greatly improve the appearance of artifacts decorative performance.

2016年8月30日星期二

Vacuum Coaters precious metal coating alternative processes

Vacuum Coaters precious metal coating alternative processes, reduce the consumption of alternative precious metals precious metal plating process. There are more mature alternative to the ternary alloy plating silver plated.
(1) on behalf of the ternary alloy silver plating
Copper Tin Zinc Alloy Plating due to bright silver and anti-tarnish performance is better than silver, and thus outside the assembly of connectors for commonly used instead of silverware in the electronic connector industry, then the main whichever appearance since bright colors and easy to change color, the inner conductor is still using silver conductive properties to ensure not a big impact.
Ternary alloy process is as follows: a self-test a chemical degreasing a washing hung a washing an ultrasonic degreasing a hot water wash a one-etching a degreasing washing a wash of an electrochemical activation of a washing a washing - washing one a pre-wash a copper one washing a washing acid copper plating an activation one a wash a wash a ternary alloy plating a pure water a washing and drying a hot water one a self-test an inspection.

2016年8月25日星期四

Domestic and vacuum equipment

Some say the most durable German vacuum equipment, vacuum equipment, the most beautiful of Japan, South Korea, the most tangled vacuum equipment, vacuum equipment China's most ugly. In fact, many people do not find the same configuration for domestic and imported products at the same price or contrast ratio, the heart inside the moon always kind of feel more round. After China became the world's factory, foreign processing equipment have been in China, of course, is that they use the technology.
In fact, whether imported or domestically produced equipment at the same price will not differ too much, do not own a lot of domestic R & D capabilities, without its own core technology manufacturers, buy a different quality of different brands of vacuum equipment parts are assembled into a finished (vacuum equipment contains components), the higher the price the better part quality, cheap quality parts using vacuum equipment is relatively poor, since the parts can do the same, technology, domestic equipment how there might be a difference than abroad? Some have their own R & D capabilities of equipment manufacturers, their equipment will be developed where there are some advantages. Of course, it is undeniable that the country's own technology to be worse than in some countries, if a vacuum device all with the domestic manufacturers developed their own brand products, in terms of quality and performance, but perhaps more than Germany, Japan's machine, but it has price advantage.
Now domestic vacuum coating machine is mainly imported from Germany, Japan, Korea equipment.
Germany is relatively expensive vacuum equipment, vacuum equipment with light control Japan's slightly more expensive, with only external crystal controlled in two hundred or so, with light control, crystal controlled, the ion source of about five million. Price Korea vacuum devices with light control, crystal controlled, the ion source of nearly two-thirds of Japan around.
In fact, many foreign brands of equipment are domestic procurement of hardware, domestic brands are foreign buyers a lot of hardware equipment, vacuum equipment, the best choice is based on the production of products to select the machine, such as the election computers in general, do not buy brand machine, assembly cost maybe higher.

2016年8月22日星期一

PVD coating technology major application industries

Applications PVD coating technology is mainly divided into two categories: decorative plating and plating tool.
Decorative plating main purpose is to improve the performance and appearance of the decorative color of the workpiece while the workpiece is more wear resistant prolong its service life; this area is mainly applied in various areas of the hardware industry, such as door and window hardware, locks, bathroom hardware and other industries.
Tools plated main purpose is to improve the surface hardness and wear resistance of the workpiece, reducing the friction coefficient of the surface, and improve the life of the workpiece; this area is mainly used in a variety of knives, scissors, cutting tools (such as turning, planing, milling , drills, etc.) and other products.

2016年8月15日星期一

Film, thin film coating on the vacuum introduction

Film: the film can be considered a two-dimensional material. In the strict academic sense, that only aggregate thickness is less than the thickness of the material characteristics of a real film, otherwise it is generally thin material. Characterized thickness: is the nature of the use of certain basic materials phenomenon will occur abnormal changes in the case of thin material thickness aggregation determined, i.e., when selected for a physical or mechanical properties different from the reference beginning to show it typically has a thickness characteristics when, is characterized in substance to the film thickness.

The main properties of the film：

Thickness: The more uniform the better, should generally be controlled within a range, such as 5, which is about the size of the workpiece coating system

Film surface morphology: transmission electron microscope by scanning electron microscopy (SEM) (TEM) analysis showed the like particle state, the availability of dense film surface, defect status, the annealing treatment on the membrane surface and other information.

Membrane organization features: X-ray diffraction analysis of the composition of the film, and other information available to the purity of the film. Film stress: the smaller the better films of internal stress, the internal pressure of the annealing process can maximize the release of the film.

Characteristics of the film and the substrate contact: mainly refers to the adhesion between the film and the substrate, of course, the stronger the better adhesion, the film appears to avoid missing the open and so on.

Dense membrane: mainly refers to film hardness and abrasion resistance, to avoid the open circuit external scratches caused.

Chemistry membrane, thermal stability: the requirements for the metal film layer of the metal film layer prepared resistivity as low as possible, close to the bulk resistivity.

Film analysis commonly used methods:

Scanning electron microscopy SEM analyzes 10nm resolution is generally more than surface information, sample preparation simple.

Transmission electron microscopy TEM analyzes structural information, resolution of less than 1 atom, sample preparation difficult.

XRD analysis of the structure is the information, but can not analyze micro-structure information for the film, XRD given direction, SEM choose a good area, TEM-depth analysis, which is a combination of boxing.

2016年8月10日星期三

Vacuum Coaters precious metal coating alternative processes

Vacuum Coaters precious metal coating alternative processes, reduce the consumption of alternative precious metals precious metal plating process. There are more mature alternative to the ternary alloy plating silver plated.
(1) on behalf of the ternary alloy silver plating
Copper Tin Zinc Alloy Plating due to bright silver and anti-tarnish performance is better than silver, and thus outside the assembly of connectors for commonly used instead of silverware in the electronic connector industry, then the main whichever appearance since bright colors and easy to change color, the inner conductor is still using silver conductive properties to ensure not a big impact.
Ternary alloy process is as follows: a self-test a chemical degreasing a washing hung a washing an ultrasonic degreasing a hot water wash a one-etching a degreasing washing a wash of an electrochemical activation of a washing a washing - washing one a pre-wash a copper one washing a washing acid copper plating an activation one a wash a wash a ternary alloy plating a pure water a washing and drying a hot water one a self-test an inspection.

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